How To Make A Bam Bam Costume For Toddler?

Here are the steps to make a Bam Bam costume for a toddler:

  1. Crafting the Half-Tunic:
  • Use orange shorts for the half-tunic.
  • Cut out a sequence of black triangles in a variety of sizes from black felt.
  • Glue or sew the black triangles onto the orange shorts to create a pattern.
  1. Making the Cap:
  • Cut and fold a small orange cap yourself if you feel like getting crafty.
  • Wrap a single sheet of foam paper into a cone-like shape and pin it together in the back to make a little cap.
  • Trim the sharp edges in the front to give the cap a round look.
  1. Optional Accessories:
  • Use a small sheet of orange foam paper to make a club.
  • Paint the club with black spots to make it look like a real wooden club.
  • Use a pair of brown sandals or boots to complete the look.

So, are you excited to get started? Great! Keep reading to find out more about how to make a Bam Bam costume for your adorable little bundle of joy.

Materials and Supplies

To make a Bam Bam costume for your toddler, you will need a few materials and supplies. Here’s what you’ll need:


Choose a suitable fabric for the costume, preferably in a leopard print pattern or a solid color that resembles Bam Bam’s iconic outfit. You can either buy a yard or two of fabric or repurpose an old garment for this project.


A good pair of fabric scissors is essential for cutting out the fabric pieces accurately. Make sure they are sharp and in good condition to ensure clean cuts.

Needle and thread

A basic sewing kit with different-colored threads will come in handy for assembling the costume. Choose a thread color that matches or complements the fabric you’re using.


Elastic will be used to create a comfortable fit for the costume. You’ll need enough elastic to go around the sleeves and the waist of the costume.


Velcro closures will make it easier for your toddler to put on and take off the costume. Get a pack of Velcro strips or dots that can be easily attached to the fabric.

Decorative accessories

To add the finishing touches to the costume, you’ll need some decorative accessories. This can include bone-shaped beads, leopard print fabric patches, or anything that resembles Bam Bam’s signature style.

Measuring and Cutting

Before you start cutting the fabric, you need to take accurate measurements of your toddler. Measure their chest, waist, and leg openings to ensure the costume will fit properly. Once you have the measurements, follow these steps:

Draw and mark the fabric

Using a fabric marker or tailor’s chalk, draw the pattern pieces on the fabric according to the measurements you took. Make sure to leave enough room for seam allowances.

Cut out the pieces

Carefully cut out the fabric pieces along the marked lines. Take your time to ensure clean cuts and smooth edges. Remember to cut two front pieces, two back pieces, two sleeves, and one bottom piece.

Assembling the Top

Now that you have all the fabric pieces ready, it’s time to assemble the top part of the costume. Follow these steps:

Sew the sides together

Take one front piece and one back piece and match up the sides. Sew along the sides, leaving the top and bottom open. Repeat this step for the other set of front and back pieces.

Attach the back and front pieces

Line up the edges of the front and back pieces and sew them together along the shoulder seams. This will create the basic shape of the top part of the costume.

Add elastic to the sleeves

Measure the length of your toddler’s arms and cut two pieces of elastic that fit comfortably around their wrists. Sew one end of each elastic piece to the inside of the sleeves and the other end to the outside. This will create ruffled sleeves for the costume.

Creating the Bottom

Now let’s move on to creating the bottom part of the costume. Follow these steps:

Sew the leg openings

Take the bottom piece of fabric and fold it in half. Cut two U-shaped openings along the bottom edge, starting from the folded side. These will be the leg openings. Sew along the curved edges of each leg opening.

Add elastic to the waist

Measure your toddler’s waist and cut a piece of elastic that fits comfortably. Sew one end of the elastic to the inside of the waistline and the other end to the outside. This will create an elastic waistband for the costume.

Attach the bottom to the top

Line up the edges of the bottom piece with the bottom edge of the top piece. Sew along the sides, leaving the leg openings open. This will connect the top and bottom parts of the costume.

Decorating the Costume

Now it’s time to add some decorative elements to the costume to make it truly resemble Bam Bam. Here’s what you can do:

Choose decorative accessories

Select the decorative accessories you want to incorporate into the costume. This can include bone-shaped beads, leopard print fabric patches, or any other elements that capture Bam Bam’s style.

Sew or glue on the accessories

Decide where you want to place the decorative accessories and sew or glue them onto the fabric. Be creative and have fun with this step. You can add the accessories to the front, back, and sleeves of the costume.

Add Velcro closures

To make it easier for your toddler to put on and take off the costume, attach Velcro closures to the back of the top piece. Cut small strips of Velcro and sew or glue them securely in place.

Adding Finishing Touches

Before your Bam Bam costume is complete, there are a few finishing touches to consider:

Trim excess threads

Check for any loose threads or stray pieces of fabric and trim them with your scissors. This will give the costume a neat and polished look.

Press and iron the costume

To ensure the costume looks its best, use an iron to press down the seams and remove any wrinkles or creases. Be careful not to apply too much heat to delicate fabrics.

Trying on the Costume

Once you’ve completed all the steps and added the finishing touches, it’s time for your toddler to try on their homemade Bam Bam costume. Ensure the costume fits properly and make any necessary adjustments to the elastic or Velcro closures.


Congratulations! You’ve successfully made a Bam Bam costume for your toddler. With a little creativity and some basic sewing skills, you can create a costume that captures the essence of this beloved character. Your toddler is sure to love their homemade costume and have a roaring good time wearing it. So get ready to embark on exciting adventures in the land of Bedrock!

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